Mixing and Dispersing Tank
Specially designed to resolve industrial material dispersion challenges, the Mixing and Dispersing Tank achieves efficient transformation from “particle agglomeration” to “uniform & stable dispersion” through innovative flow-field design and intelligent control. It serves as an ideal solution for high-viscosity slurries, nano-particle dispersion and sterile emulsification.
The working process of the mixing and dispersing tank are showed as follows: 1. Preparation: including safety check and parameter setting; 2. Feeding: including material feeding, metering and monitoring; 3. Mixing and Dispersion: including starting up the motor and conducting intelligent monitoring; 4. Shutdown & Material Discharge: Stop dispersing motors → Deactivate agitation motor → Open discharge valve → Empty tank contents → Close discharge valve. 5. Cleaning: including primary cleaning (mandatory) and deep cleaning (optional).
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High-Efficiency Dispersion
Low-speed agitation with dual paddles to eliminate stratification; dual high-speed dispersion discs (linear speed >14m/s) for powerful agglomerate breaking. The toothed dispersion discs are suitable for viscosity ranges from 100cP to 100,000cP, enabling solid-liquid dispersion and liquid-liquid emulsification. -
Integrated Functions
Wide-range Temperature Control: Jacket structure (-20°C to 230°C), compatible with thermal oil, steam or cooling water. Vacuum Degassing: Optional vacuum system (-0.09MPa~-0.098MPa), suitable for defoaming of high-purity materials. Smart Cleaning: CIP (Clean-in-Place) + optional SIP (Sterilize-in-Place), with >95% cleaning coverage. -
Intelligence & Safety
Convenient Operation: The button box features plug-and-play operation with capability to store and retrieve 20 sets of recipes and production data through PLC touch screen. Safety Guarantee: Overload protection, pressure relief valves and explosion-proof components for safe operation in flammable and explosive environments. Efficient Maintenance: Hydraulic lifting cover + quick-open manhole for easy access and maintenance.
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Chemical IndustryUsed to break agglomerates via high shear force, disperse stable nanoparticles and improve emulsion uniformity; applicable for pigment dispersion, nanomaterial preparation, polymer emulsion production and specialty coating manufacturing.
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Food Processing IndustryPrevents stratification via high-speed shear; mechanical refinement for texture enhancement & stability; applicable for plant-based protein beverages, chocolate sauce homogenization and food additive dispersion.
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Pharmaceu-tical IndustryUsed to control drug particle size, including dispersion of suspensions, nano-drugs, ointment bases and pharmaceutical excipient.
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New Energy IndustryDual-shaft mixing system and high-viscosity slurry mixing, such as gel solution preparation of lithium batteries.
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New Materials IndustryConsidering the particularity of the new materials industry, SOPHON provides customized material conveying solutions to handle special materials with high temperature, high viscosity, and corrosion.
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Pharmaceutical IndustryTo meet the requirements of high cleanliness and sterility for material conveyance in the pharmaceutical industry, SOPHON adopts special materials and sealing design to effectively prevent cross-contamination and ensure the safety and effectiveness of drug production.
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Plastic IndustrySOPHON provides precise and efficient material conveying systems in the plastic industry that can handle both raw material particles and finished plastic, ensuring the continuity of production process and product quality.