New Material Industry

New Material IndustryNew Material Industry

New Material Industry

Considering the particularity of the new material industry, SOPHON provides customized material conveying solutions to handle special materials with high temperature, high viscosity and corrosion.

Summary

The production line for new materials is an integrated system of equipment and process technologies designed to manufacture materials with specialized properties and functions, meeting the growing demand for high-performance and multifunctional materials across various industries.

Clients' Pain Points
Magnetic foreign matter control
Water increment control
Measures for bridging and pipe blockage prevention
Dust concentration control
Energy saving measures
Safety and fool-proofing measures
Solution

During the production of new materials, conveying lines, conveying equipment, external rail systems, and circulation loops play critical roles. These systems are responsible for the efficient and secure conveyance of raw materials, intermediates and finished products throughout all production stages. Modern conveying systems integrate automation and smart technologies to ensure material stability (both physical and chemical properties) during transfer and minimize product loss and contamination risks.

Advantages
  • Green & Eco-friendly
    Utilizing spring-type flexible joints for sealing with high breathability to ensure zero dust leakage. Additionally, dust collection equipment and environmental control devices are installed throughout the factory, enabling efficient multi-stage dust collection and real-time particulate concentration monitoring.
  • Efficient Conveying
    Employing dense-phase positive-pressure conveying with continuous pump operation and a high air-to-material ratio, effectively minimizing material segregation and preventing ferrous contamination.
  • Precise Screening
    Implementing online continuous monitoring via acoustic emission technology for real-time detection and early warning alerts.
  • Predictive Operation & Maintenance
    Acoustic signature analysis enables proactive maintenance scheduling and safety interlock optimization.
  • Compact Layout
    3D factory design with modular tower configuration optimizes pipeline routing, minimizes footprint, reduces on-site workload and facilitates transportation.