Bulk Bag Unloader
The bulk bag unloader (emptying station/ feeding station of bulk bags) is an automated equipment designed for efficient, safe, and dust-free unpacking of big bags containing 200-2000kg materials. Compared with the equipment, traditional manual unpacking features low efficiency, dust pollution, and safety hazards.
The bulk bag is hoisted and secured onto the support frame via a lifting device. After the bag spout is opened or the bag is cut, the material falls into the equipment by gravity. It is then processed by an anti-bridging device to prevent agglomeration and a screening device to remove impurities, before being conveyed to downstream equipment via a screw or pneumatic conveyor. Simultaneously, a negative-pressure dust collection system captures airborne dust to prevent dispersion, enabling efficient and dust-free unloading of bulk bag materials.
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Efficiency Improvement
Semi-automated operation reduces manual intervention and increases the speed of unpacking by 30%-50%. -
Safety Compliance
The design of double anti-drop hooks, emergency stop button, etc. complies with GB/T 3811-2008 and EN 954-1:2006 standards. -
Environmental Compliance
Pulse blowback system for dust removal with filtration accuracy ≤0.3μm and dust emission ≤10mg/m³; can be connected with central dust collection system. -
Flexible Adaptation
Compatible with PE/PP and other packaging materials; adjustment can be made through PLC parameter setting; suitable for materials with poor fluidity.
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Chemical IndustryDischarge of a variety of chemical raw materials and additives, including but not limited to plastic particles, synthetic rubber, fertilizer, alkali, mineral powder, etc.
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Food & Agricultural IndustryDischarge of a variety of grain and feed, such as rice, wheat, corn, soybean meal and corn flour. In addition, bulk bag unloader is also applicable for the unpacking of dry goods such as rice, flour, sesame seeds and powdered sugar.
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Environmental Protection IndustryHandling and unloading of a wide range of solid and hazardous wastes, such as slag and waste liquid. The equipment can be applied to waste conveyance to incinerators, landfills or disposal facilities, thus contributing to environmental protection and waste treatment.
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ConstructionUnloading of construction materials such as lime, gypsum powder, fly ash, cement, etc.
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Pharmaceutical IndustryUnloading of some raw materials and finished products during the pharmaceutical process. The equipment can be used for accurate unpacking and material conveyance to the pharmaceutical production line to ensure the accuracy and safety of medicine production.
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Food & Agricultural IndustryDischarge of a variety of grain and feed, such as rice, wheat, corn, soybean meal and corn flour. In addition, bulk bag unloader is also applicable for the unpacking of dry goods such as rice, flour, sesame seeds and powdered sugar.
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New Material IndustryConsidering the particularity of the new material industry, SOPHON provides customized material conveying solutions to handle special materials with high temperature, high viscosity and corrosion.
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Pharmaceutical IndustryTo meet the requirements of high cleanliness and sterility for material conveyance in the pharmaceutical industry, SOPHON adopts special materials and sealing design to effectively prevent cross-contamination and ensure the safety and effectiveness of drug production.
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Plastic IndustrySOPHON provides precise and efficient material conveying systems in the plastic industry that can handle both raw material particles and finished plastics, ensuring the continuity of production process and product quality.
