High-speed Disperser
The High-speed Disperser, as a device specially designed for mixing, dispersing or emulsifying solid-liquid or liquid-liquid mixtures, has shown significant advantages in handling solid particles smaller than 10μm. Compared with traditional mixing and dispersing equipment (such as dual planetary mixers), high-speed dispersers have shown more outstanding performance and advantages with their unique multi-layer stator and rotor structure.
The working principle of the high-speed disperser is mainly based on its multi-layer stator and rotor structure and circulation system design, enabling the equipment to disperse materials in a rapid and uniform manner. The process mainly incorporates three parts: Liquid internal crculation, powder-liquid mixing, and fine dispersion.
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High efficiency:
The vacuum feeder can quickly and continuously transport materials, improving production efficiency. -
Environmental protection:
The closed conveying method avoids the scattering and dust pollution of materials in the conveying process, and meets the requirements of environmental protection. -
Flexibility:
The equipment is compact in structure, easy to install, and can be selected and customized according to actual needs. At the same time, the piping system can be designed into a variety of shapes to adapt to different production environments and processes. -
High degree of automation:
Equipped with advanced control systems and sensors, it can monitor the operating status of equipment and material delivery in real time, and automatically adjust according to needs.
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High Dispersing EfficiencyThe disperser can efficiently overcome the microscopic forces between particles, such as van der Waals force, capillary force, electrostatic force, etc., and cavitation resulted from these forces. As a result, the disperser can evenly disperse the agglomerated solid particles into liquid in a short time, greatly shortening the mixing time and improving production efficiency.
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Controllable Temperature RiseUnlike the dual planetary mixer that uses a large-section mixing barrel for cooling and heat exchange, the high-speed disperser has a chamber with smaller cross-sectional area and is equipped with carefully-designed multiple cooling structure, including a jacketed circulation tank, a heat exchanger, and jacket for the disperser. At the same time, the interlocking control mechanism of dispersion speed and temperature can accurately ensure that the slurry temperature never exceeds the preset value.
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Excellent Homogenization EffectInevitable dispersion ensures high consistency between different batches of prepared slurry and low fluctuation of viscosity, thus guaranteeing stable product quality.
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Stable Powder FeedingThrough parameters such as the joint motor parameters, slurry temperature, system pressure, level switch and feeding stage data, the disperser can automatically adjust the powder feeding speed to effectively prevent overloading, clogging and other phenomena, improving the reliability and stability of the equipment.
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Low Equipment Investment & Operation CostsUnder the same capacity, compared with the double-planetary mixer, the number and types of machines required by high-speed dispersion solution are greatly streamlined, thus significantly reducing labor input, complexity and costs of maintenance as well as operation costs.
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New Material IndustryConsidering the particularity of the new material industry, SOPHON provides customized material conveying solutions to handle special materials with high temperature, high viscosity and corrosion.
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Pharmaceutical IndustryTo meet the requirements of high cleanliness and sterility for material conveyance in the pharmaceutical industry, SOPHON adopts special materials and sealing design to effectively prevent cross-contamination and ensure the safety and effectiveness of drug production.
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Plastic IndustrySOPHON provides precise and efficient material conveying systems in the plastic industry that can handle both raw material particles and finished plastics, ensuring the continuity of production process and product quality.